Sunday, 20 May 2018

Internal Combustion Engine Parts and its Function.


Internal combustion engine is a very complex , it is consist of huge number of parts. so it would be bit difficult to explain each part .
Important parts of the internal combustion engine.
http://www.machinedesign.com/motorsdrives/difference-between-car-engines

1.Cylinder
  •  They cylinder  is the main body of an engine in which piston reciprocates to develop power. 
  • It has to with stand high pressure and temperature around 2900 degree Celsius. 
  • Cylinder block in which houses the engine cylinders.
  •  Engine material should be good conductor of heat and should resist wear and tear due to reciprocating.
    • Material:- Generally cast iron is used                                                  - for heavy duty engine alloy steel are used
2.Cylinder liners
  • It is used to reduce the wear and increase the cylinder life.
  • If the cylinder is made up of aluminium alloy then the wear of the cylinder is more.
  • Whenever  cylinder block is inserted beyond the allotted space then the liner bring it to it's original position.
  • Types of liner
    1. Dry liner
    2. Wet liner
    • Material:- alloy iron*
3.Piston
  •  Piston is a reciprocating part of the engine and convert the combustion pressure to force on the crankshaft.
  • It has enough strength to withstand the high pressure.
  • It's construction is rigid to withstand thermal and the mechanical distortion.
  • Piston diameter is smaller than the cylinder bore.
  • It has the shape of an inverted bucket,the top portion is called crown or head.
    • Material:- aluminium alloys
4.Piston rings
  • Piston rings are located on the top of the piston, and it is used to maintain the seal between the piston and the cylinder bore.
  •  It is made up of grey cast iron or  alloy cast iron because of its good wearing properties even at the high temperature.
  • It provide passage of heat flow from the piston head to the cylinder wall.
  • It maintain the lubricating oil in the cylinder wall throughout the movement of piston that reduces the wear between the ring and cylinder wall.
  • Types of piston ring
    1. compression ring
    2. oil ring
    • Material:-fine grained alloy cast iron
5.piston pin
  • It is used to connect the piston and the connecting rod, it is also called as the wrist ring.
  • It is in tabular shape to provide adequate strength with minimum weight.
  • The center of piston pin usually be 0.02D to 0.04D above the center of the skirt.
  • The piston pin is fastened to the connecting rod by means of bolt and uses the piston bosses for bearing
    • Material:- low carbon case hardened steel.
6.connecting rod 
  • The connecting rod are used to connect the piston to the crankshaft.
  • It converts reciprocating motion of the piston into rotary motion of the crankshaft.
  • The upper end of the rod oscillates while the lower end is rotates.
  • The rod has an I - beam cross section to provide maximum rigidity with minimum weight.
    • Material:- malleable cast iron
7.Crank shaft
  • It is used to covert the reciprocating motion of the piston into the rotary motion.
  • Crankshaft receive the power from the connecting rod and at the same time transfer to the wheels.
  • The  crankshaft is held in position by a number of main bearing and they form for the rotation of the crankshaft.
    • material:-alloy steel or cast iron
8.valves
  • Valve is a device that regulates or control the flow of fluid and gases.
  • Each engine cylinder has two valve called inlet valve and exhaust valve.
  • Air-fuel mixture is introduced through the inlet valve and the burn gases escape out from the exhaust valve .
  • The inlet and exhaust valve are made up of different material as they are subjected to different operation condition.
  • Types of valves
    1. Poppet valve 
    2. Sleeve valve
    3. Rotary valve
    • Material:- silicon-chrome steel
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